Ag: $2.721/g | Ag (No.3): $2.719/g | Cu: $0.015/g | Zn (No.1): $0.004/g | Ni: $0.021/g | SN: $0.062/g | In: $0.687/g | Cd (No.0): $0.004/g | 5/22/2026 12:15:44 AM CET

Electric Vehicle

Fudar Alloy offers riveted contact assemblies, moving and stationary contacts, iron cores, and Kovar frame plates for EV high-voltage DC relays and contactors. Our AgSnO₂ and AgCuO contact materials deliver high-current thermal stability and long electrical life under frequent switching.

Electric Vehicle

Fudar Alloy offers riveted contact assemblies, moving and stationary contacts, iron cores, and Kovar frame plates for EV high-voltage DC relays and contactors. Our AgSnO₂ and AgCuO contact materials deliver high-current thermal stability and long electrical life under frequent switching.

Contact Materials & Components for EV DC Switching


Electrical Contact Challenges in Electric Vehicles
  • Arc Erosion Under High-Voltage DC — NEV main circuits and fast-charging systems operate at currents exceeding 100A, generating intense electrical arcing that degrades contact surfaces over time.
  • Temperature Rise Driven by Sustained High Current — Continuous high-current loads cause significant thermal buildup, increasing the risk of contact welding and reducing overall system reliability.
  • Electrical Life Challenges From Frequent Switching — High-voltage DC relays and contactors in EV applications undergo hundreds of thousands of switching cycles, demanding materials with exceptional endurance and stable contact resistance throughout their service life.

Electrical Contact Materials for HV DC Relays & Contactors

Fudar Alloy has developed a core component portfolio for EV high-voltage DC systems, including riveted contact assemblies, moving and stationary contacts, iron cores, and Kovar frame plates. These components are engineered to withstand the high arc energy, thermal loads, and switching frequencies typical of such applications. Our AgSnO₂ and AgCuO contact materials provide excellent arc erosion resistance and thermal stability, enabling reliable performance in high-voltage DC relays and contactors over hundreds of thousands of switching cycles. From material development to finished components, our fully integrated production process ensures consistent dimensional accuracy and tightly controlled electrical resistivity.
 

Electrical contact materials Applications Solutions
Riveted contact assemblies EV high-voltage DC relays ① A Core Component Portfolio That Defines Reliability at the Source.
② Advanced Equipment Built for Micron-Level Quality.
③ Fudar has established a rigorous, closed-loop production process.
Moving and stationary contacts EV high-voltage DC contactors
Moving and stationary iron cores
Kovar frame plates
Magnetic plates
point The materials above represent part of our product range — contact us for other options or customized solutions.

Main Advantages

Low and Stable Contact Resistance

Superior Surge Resistance

Outstanding Anti-Welding Properties

Fast Arc Extinguishing Speed

Satisfy Vehicle NHVZ Index

Automotive Battery Packs

Automotive Battery Packs

Automotive Door Locks

Automotive Door Locks

Automotive Relay

Automotive Relay

New Energy Relay

New Energy Relay

Related Products

ALL PRODUCTS

Recommended Materials

Material Disgnation 56#AgSnO2 88#AgSnO2 1#AgCuO
Ag Content(wt.%) 88±1 85.5±1 90
Density (g/cm³) ≥9.75 ≥9.60 ≥9.80
Elec.Resistivity (μΩ.cm) ≤2.40 ≤2.55 ≤2.30
Hardness HV 80-110 95-115 ≥55
Manufacturing Process Pre-oxidation-Sintering-Extruding Internal Oxidation Pre-oxidation-Sintering-Extruding

Other Solutions

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